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Horizontal Flow Packing Machine
The horizontal flow packing machine is an efficient automatic packaging machine. It is suitable for a wide range of different kinds and shapes of products and can seal them in various bags and pouches. The machine can realize a series of functions such as automatic measurement, feeding, sealing and cutting, bag collection, batch number printing, etc., and realize one person with multiple machines and fully automatic operation.
Description
Rulang: Your Professional Horizontal Flow Packing Machine Supplier
Changsha Rulang Packing Machinery Co., Ltd. is a professional filling packing solutions supplier specialized in high speed automatic infusion bottle filling line, e-liquid syrup perfume and various paste liquid packing line, oral liquid filling packing line, counting packing line, capsule filling packing line and pouch packing machine. Our products are international CE and GMP approved. With economical solutions, excellence performance machines and perfect after-sales services, we have always been dedicated to provide customers with the best packaging and filling machines.
Why Choose Us?
Excellent Product Quality
Our products are tested and quality-assured. The production materials of our machines are SUS316 and SUS 304 and have obtained CE certificate approval. Combined with years of experience in packaging and filling machine design, production and application, all products are tested and verified with professional laboratory, which makes us the preferred supplier of packaging and filling machines.
Advanced Equipment
Rulang always ensures that the production of machines consistently meets the highest standards. We are dedicated to improving our mechanical systems continually, ensuring that the technology we offer is always cutting edge. A machine, tool or instrument designed with advanced technology and functionality to perform highly specific tasks with greater precision, efficiency and reliability.
Variety of Products
We mainly research and manufacture hundreds of different packaging and filling machines, including automatic infusion bottle filling line, e-liquid syrup perfume and various paste liquid packing line, oral liquid filling packing line, counting packing line, capsule filling packing line and pouch packing machine. As a result, you can easily find the equipment you need.
Perfect Service
Our biggest mission is to provide good quality, price and service to every customer which do business with us. Rulang is available and dependable to provide support and solutions to customers at all times. And all after-sale request and customer complaint will be responded in 24 hours.
What is a Horizontal Flow Packing Machine?
The horizontal flow packing machine is an efficient automatic packaging machine. It is suitable for a wide range of different kinds and shapes of products and can seal them in various bags and pouches. The machine can realize a series of functions such as automatic measurement, feeding, sealing and cutting, bag collection, batch number printing, etc., and realize one person with multiple machines and fully automatic operation.
Our Related Products
It is used in regular or irregular products back sealing bags packing, especially for disposable products, like spoon, fork, knife, napkin, etc.
Automatic Cake Packing Machine Packaging Machine Horizontal Flow Wrapping Machine
This horizontal flow packing machine is suitable for different kinds of product packing into roll film bags. Such as candy, chocolate, protein bars, bakery food of cake, biscuit, bread, etc.
Automatic Soap Packing Machine Packaging Machine Flow Wrapping Machine
It is suitable for packing regular objects such as biscuit, bread, instant noodle, moon cakes, industrial parts, paper box or trays. With touch screen and stable and reliable PLC control, bag making, measuring, filling, sealing, coding and cutting can be completed at one time.
Full Automatic Ice Cream Packaging Machine
The full automatic ice cream packaging machine is designed with advanced technology and is equipped with various automated features. This machine is capable of packaging ice cream products in airtight and leak-proof containers, ensuring the freshness and quality of the product. It is also equipped with a temperature control system that helps to maintain the temperature of the ice cream during the packaging process.
Disposable Knife, Fork, Spoon Packaging Machine
The disposable knife, fork, and spoon packaging machine is a high-speed machine that can produce and package thousands of utensils per hour. It is designed to operate with minimal human intervention, which reduces the risk of errors and increases production efficiency. The machine can create various sizes of utensils, from small teaspoons to large serving spoons, ensuring that all customer needs are met.
Automatic Bread Packing Machine Packaging Machinery Horizontal Flow Wrapping Machine
This automatic bread packing machine horizontal flow wrapping machine is suitable for different kinds of product packing into roll film bags. It can automatically finish the process of feeding, bag making, sealing, and cutting. Our automatic bread packing machine can greatly enhance your efficiency and benefit your project. It is suitable for packaging various food and non-food products, such as bread, bakery, biscuits, vegetables, fruits, face masks, chocolate, and many other products.
Automatic Shampoo Packing Machine
An automatic shampoo packing machine is designed to pack liquid shampoo into various sizes of sachets or pouches.Its capacity ranges from 10-100ml, and it can produce up to 80 sachets per minute. It can automatically fill, form, seal and print dates and is suitable for packaging different kinds of liquid products, such as: shampoo, oil, head oil, hand sanitizer and cream.
Automatic Ice Pop Liquid Packing Machine
The ice pop packing machine is highly efficient. It minimizes wastage of resources such as plastic packaging materials, which is great for the environment. Additionally, it reduces the packaging time and the cost of labor required to package ice pops manually. It is capable of packing and sealing up to 2,000 ice pops per hour, making it a highly productive machine for large-scale production.
Horizontal Flow Packing Machine
Horizontal packing machine Application: This machine is suitable for pack of food, biscuit, pie, biscuit, bread , ice cream ,cake ,bread, chocolate, candy , ice lolly, Popsicle, medicine gauze, blister capsule, spoon, tissue, paper, roll paper, vegetable, fruit, hardware ,knife products loaded
Feeding Product
The horizontal flow packing machine is equipped with a feeding mechanism that feeds the product into the film, usually by means of horizontal conveyor belts.
Conveying Product
Horizontal conveyor belts are used to transport the product from the feeding mechanism to the wrapping process.
Deliver Film
Horizontal flow packing machines are equipped with a film delivery system which delivers the film to the product and wraps it around it.
Date Printing
Horizontal flow packing machines are equipped with a date printing device which prints the expiration or production date on the product.
Tracking Mark
The horizontal flow packing machine has a tracking mark system which is used to detect the position of the product. This helps make sure that the horizontal flow packing machine keeps up with its 'wrapping' speed, and also avoids potential collisions that could occur if the horizontal flow packing machine gets ahead or behind of the product on its path.
Bag Forming
The horizontal flow packing machine has an automatic bag forming mechanism which takes the packaging material and forms it into a neat, sealed package. This is done without any manual intervention, and also helps to ensure that the horizontal flow packing machine maintains its speed on its wrapping path.
Vertical Sealing
The horizontal flow packing machine also has a vertical sealing mechanism which seals the horizontal edges of the package in order to ensure that all products are securely packaged.
Cutting and Sealing
The horizontal flow packing machine also has a cutting and sealing mechanism which cuts the package in order to make it easy for the consumer to open. The horizontal seal system also seals the end of each package after it is cut, making sure that no air can enter and contaminate the product.
Nitrogen Injection(optimal)
This horizontal flow packing machine also has an optional nitrogen injection system which helps to preserve the quality of the product by infusing it with nitrogen. This helps to protect the product from oxidation and other types of contamination.
Output Conveyor
The horizontal flow packing machine also has an output conveyor which helps to move the packaged product away from the horizontal flow wrapper quickly and effectively. This helps to make sure that the horizontal flow packing machine can continue on its wrapping path without any delay or interruption and consumers receive a high-quality products every time.
Advantages of Horizontal Flow Packing Machine
Accommodate a Wide Range of Products
One of the biggest advantages of horizontal flow packing machines is that they can adapt to a wide range of products. This is because the design of these machines is very versatile. As a result, they can be used to package everything from small objects to large and bulky items.
High Speed and Efficiency
Another advantage of horizontal flow packing machines is that they are very fast and efficient. These machines can package a large number of items in a very short period of time. This makes them ideal for use in high-volume packaging applications.
Precise Product Presentation
Another advantage of horizontal flow packing machines is that they offer precise product presentations. This means that the items that are packaged using these machines will have a very professional and polished look.
Consistency
The consistent and uniform wrapping provided by these machines ensures that each product is packaged in the same manner, providing a professional and attractive appearance.
Cost-effective
Horizontal flow packing machines are cost-effective and require minimal maintenance, making them an ideal investment for businesses of all sizes.
What are the Applications of A Horizontal Flow Packing Machine?
Food Industry
In the food industry horizontal flow packing machines are used to package snacks, candy bars, and other items that need to stay fresh for extended periods. These machines wrap products securely using a horizontal film that is heat sealed on both ends. This provides an extra layer of protection from the elements and helps keep products fresh for longer.
Pharmaceutical Industry
In pharmaceuticals, horizontal flow packing machines are used to package tablets, capsules and other dosage forms in airtight pouches or blisters. This form of packaging helps protect drugs from contamination and provides tamperproof protection.
Electronic Industry
In electronics, horizontal flow packing machines are used to package components and boards in protective covers that help prevent damage and keep parts secure for transportation and assembly.
Medical Industry
Finally, medical device assembly uses horizontal flow packing machines to package medical equipment such as catheters and other instruments in sterile packaging. This ensures devices are properly protected and sterilized when they arrive at the medical facility. Horizontal flow packing machines also provide a layer of protection to products against moisture and other contaminants that could affect their performance.
Cosmetic Industry
Horizontal flow packing machines are used in the cosmetic industry to provide a secure and efficient wrapping solution for various types of products. The horizontal flow packing machines are designed to securely hold and protect items such as lipsticks, lotions, mists, face creams etc., ensuring that each item reaches its destination intact. The horizontal flow packing machines also provide a visually appealing packaging solution with their horizontal wraparound design and clear window for product visibility.
How Horizontal Flow Packing Machines Work?
Conveying Products
The process starts with placing products on a conveyor belt. They are then transported to the forming area of the machine. This can be done manually or automatically, depending on the machine and the product.
Film Wrapping
As the product moves along the belt, a roll of film, typically made from materials like polyethylene or polypropylene, is unwound and formed into a tube around the product. This film can be clear or printed, adding to the visual appeal and branding of the package.
Sealing and Cutting
Once the film encases the product, the machine seals it on all sides. This is typically done using heat and pressure, ensuring the product is securely wrapped. The machine then cuts the film between products, creating individual packages. The result is a package with a non-lap-type seal on the bottom and crimped end seals.
Discharge of Finished Products
The final step in the process is the discharge of the wrapped products, now ready for further processing, such as boxing or palletizing.
Difference between Horizontal Flow Packing Machine and Vertical Packing Machine
What is a Horizontal Flow Packing Machine?
Horizontal flow packing machine also called horizontal flow wrap machine, It is best to use horizontal packaging for single solid goods that can be readily handled, such as cereal bars, soaps, tiny toys, bakery products, and other similar items. The horizontal flow packing machine is a continuous packaging machine that has a strong packing capacity. This machine is suited for food and non-food packaging of a wide variety of products due to its high packaging capacity. Each and every horizontal flow packing machine may be outfitted with robot counting and feed systems, and cartooning machines, and modified with a wide range of options and finishing on the basis of client requirements and for use in the food, chemical, cosmetics, and pharmaceutical sectors.
What is a Vertical Packing Machine?
On the other hand, vertical packing machines are designed to work with powdery, granular, or liquid products in form. These items need to be packaged in a way that will ensure their stability and prevent them from leakage. Some examples of items that need to be packed using a vertical machine are:
- Granulated coffee
- Sugar
- Powdered milk
- Flour
- Powdered spices
- Rice
- Beans
Vertical packing machines can also be outfitted with robot counter and feed systems, and cartooning machines, and modified with a wide range of options. In a vertical packing machine, seal manufacture and bag filling occur simultaneously. The amount of time spent on any further pre-heating, heating, or cooling is determined by the time spent on a single cycle.
Setting Up a Horizontal Flow Packing Machine
Initial Setup
Begin by positioning the machine on a stable surface and ensuring all components are clean and in good working order. Check for any signs of wear or damage that might affect performance.
Loading the Film
Load the wrapping film onto the machine's film reel. Please make sure it's correctly aligned and the film unwinds smoothly. The film type used should suit the product and the machine's specifications.
Adjusting the Forming Box and Conveyor
Set up the forming box, which shapes the film around the product to match the size and shape of the product being packaged. Adjust the conveyor belt speed to ensure products are correctly positioned for wrapping.
Setting Seal Temperatures and Pressure
Adjust the sealing temperature and pressure according to the film type and thickness. This is critical for achieving strong, consistent seals.
Aligning and Testing the Seals
Before starting full-scale production, run a few test packages to check the alignment and integrity of the seals. Make any necessary adjustments to the sealing jaws or pressure settings.
Final Checks and Calibration
Conduct a final check of all settings, including film tension, sealing temperature, and conveyor speed. Ensure that the machine is calibrated to provide consistent packaging results.
What are the Maintenance Procedures for a Horizontal Flow Packing Machine?
Check if the horizontal flow packing machine is running smoothly and at the right speed.
Inspect the machine for any signs of wear and tear, such as broken or worn parts that need replacing.
Lubricate all moving parts of the horizontal flow packing machine regularly using certified lubricants suitable for this application.
Check the tension of the horizontal flow packing machine's belts regularly and adjust as necessary.
Clean all parts of the horizontal flow packing machine, including the casing, with a dry cloth or compressed air to ensure there is no dust buildup inside.
Ensure that cables and wires are undamaged, correctly connected and properly routed to prevent any interference.
Test the horizontal flow packing machine's safety systems regularly, including emergency stops and power-failure protection.
Clean the horizontal flow packing machine after each production run using a mild solvent or cleaning fluid according to the manufacturers instructions.
Check all seals for wear and tear regularly and replace as necessary.
Check the horizontal flow packing machine's film transport system for any sign of wear or damage, including misalignment of the film rollers.
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Q: How to maintain my horizontal flow packing machine?
Training for Operators: Ensure operators are properly trained to use the machine, understand its settings, and troubleshoot common issues.
Monitoring Performance: Regularly monitor the machine's performance and make adjustments as necessary to maintain packaging quality.
Q: What are the material always used when use horizontal flow packing machine?
Polypropylene is widely used in flow wrapping due to its strength, clarity, and flexibility. It's ideal for packaging various products, from food to consumer goods, and provides a good moisture barrier.
Polyethylene (PE)
Polyethylene, particularly low-density polyethylene (LDPE), is another popular choice for flow wrap films. It offers flexibility and durability and is often used for products that require a softer packaging feel.
Polyolefin
Polyolefin films are known for their versatility and are used in various flow-wrapping applications. These films are clear, strong, and capable of producing a tight seal, making them suitable for various products.
Laminates
Laminated films combine multiple layers of different materials to leverage the benefits of each. They are used when specific barrier properties, such as oxygen or light barriers, are required in the packaging.
Q: What are the components of the horizontal flow packing machine?
A very long infeed conveyor belt
Video from top to bottom
A shaped bag, usually located at the collar of the machine
A display device or touch screen
Cutting head
Re-station
Fin sealing unit
Unloading belt
Optional date printer
Q: What is the working principle of the horizontal flow packing machine?
Q: What is a horizontal flow packing machine?
Q: What factors determine the price of the horizontal flow packing machine?
Q: Does the horizontal flow packing machine have printing capabilities?
Q: Which industries use horizontal flow packaging machines?
Health industry
Pharmaceutical Industry
chemical industry
Food and beverage industry
Q: Which products can be packaged with a horizontal flow packing machine?
Food, such as biscuits, candy, chocolate, pizza, lollipops.
Stationery, such as books and pens.
Household goods also need to be packaged and packed using flow packaging machines.
Frozen products.
Cosmetic.
Industrial and electronic components.
Drug.
Q: What is the difference between a horizontal flow packing machine and a folding packing machine?
Q: What are the safety features of the horizontal flow packing machine?
First, make sure you follow the installation instructions provided in the machine manual.
Ensure that the factory floor is clean and dry.
Avoid operating the machine on wet surfaces or conditions. Use the correct tools to operate or maintain the machine
If the machine malfunctions, make sure you use approved troubleshooting procedures. The operating environment of the machine should be safe. In addition, make sure you have precautions (such as a first aid kit) installed.
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