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Automatic Salt Packing Machine

Automatic Salt Packing Machine

Automatic salt packing machine provides all operations such as automatic bagging, filling, weighing, closing, cutting, counting and sewing. This machine can pack salt at a rate of over 1000 bags per hour. This high speed ensures that the production process is efficient and that the plant can meet the demands of its customers efficiently. Another feature of the machine is its ability to handle different types of salt. Whether it is fine salt, coarse salt, or rock salt, this machine can handle it all, and with great precision. This ensures that the final product is of high quality, with properly packed and sealed bags.

Description

Rulang: Your Professional Automatic Salt Packing Machine Supplier

 

 

Changsha Rulang Packing Machinery Co., Ltd. is a professional filling packing solutions supplier specialized in high speed automatic infusion bottle filling line, e-liquid syrup perfume and various paste liquid packing line, oral liquid filling packing line, counting packing line, capsule filling packing line and pouch packing machine. Our products are international CE and GMP approved. With economical solutions, excellence performance machines and perfect after-sales services, we have always been dedicated to provide customers with the best packaging and filling machines.

Why Choose Us?

Excellent Product Quality
Our products are tested and quality-assured. The production materials of our machines are SUS316 and SUS 304 and have obtained CE certificate approval. Combined with years of experience in packaging and filling machine design, production and application, all products are tested and verified with professional laboratory, which makes us the preferred supplier of packaging and filling machines.

 

Advanced Equipment
Rulang always ensures that the production of machines consistently meets the highest standards. We are dedicated to improving our mechanical systems continually, ensuring that the technology we offer is always cutting edge. A machine, tool or instrument designed with advanced technology and functionality to perform highly specific tasks with greater precision, efficiency and reliability.

 

Variety of Products
We mainly research and manufacture hundreds of different packaging and filling machines, including automatic infusion bottle filling line, e-liquid syrup perfume and various paste liquid packing line, oral liquid filling packing line, counting packing line, capsule filling packing line and pouch packing machine. As a result, you can easily find the equipment you need.

 

Perfect Service
Our biggest mission is to provide good quality, price and service to every customer which do business with us. Rulang is available and dependable to provide support and solutions to customers at all times. And all after-sale request and customer complaint will be responded in 24 hours.

What is an Automatic Salt Packing Machine?

Automatic salt packing machine provides all operations such as automatic bagging, filling, weighing, closing, cutting, counting and sewing. This machine can pack salt at a rate of over 1000 bags per hour. This high speed ensures that the production process is efficient and that the plant can meet the demands of its customers efficiently. Another feature of the machine is its ability to handle different types of salt. Whether it is fine salt, coarse salt, or rock salt, this machine can handle it all, and with great precision. This ensures that the final product is of high quality, with properly packed and sealed bags.

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The Benefits of Using Automatic Salt Packing Machines
 
01/

Efficiency in Packing
One of the primary advantages of salt packing machines is their ability to package salt quickly and efficiently. These machines are capable of packaging large quantities of salt in a short amount of time, reducing production costs and increasing output.

02/

Improved Quality Control
By automating the packaging process, salt packing machines ensure consistency in the size and weight of each package. This level of precision helps maintain quality control standards, providing customers with a uniform product every time.

03/

Cost-Effectiveness
Investing in a salt packing machine can lead to significant cost savings in the long run. These machines eliminate the need for manual labor, reducing the risk of errors and increasing productivity. Additionally, the enhanced efficiency of automated packaging can lower overall production costs.

04/

Enhanced Productivity
With a salt packing machine, manufacturers can increase their production capacity and meet growing demand with ease. These machines can operate continuously, providing a steady flow of packaged salt without the need for frequent interruptions or downtime.

05/

Versatility
Some machines can handle not only salt but also other granular or powdered substances, making them versatile for different packaging needs.

06/

Packaging Variety
These machines can handle various packaging materials and sizes, accommodating different bag types, such as pouches, sachets, or larger bags.

Parts of A Salt Packing Machine
 

Feeding Unit
This is the part that will feed the salt product into the machine. There are different feeding techniques you can use. These include auger, impeller, air, and gravity, among others.

 

Feeding Sprout
This is an important component that sits outside the salt packing machine. It has the main purpose of directing the salt into the package during the packing process.

 

Weighing Unit
The main part of the weighing unit is the load cells. It will control the feeding timing, detect the weight of the salt product, and ensure the quantity is the same on the packages.

 

Control Unit
This part of the salt packing machine enables the operator to control the machine from a central spot. It comes with a programmable logic controller and a human-machine interface that allows for easy control. The control unit can also receive and relay electrical signals to give feedback.

 

Clamping Unit
This device will hold the packaging and the feed spout together. It will tightly hold these two elements and form a closed space. This is to ensure the salt materials do not leak during the packing process.

 

Bag Chairs
These parts offer support to the packing bag when you are filling salt. This allows you to move the bags quickly.

 

Storage Hopper
This component serves as a storage for the salt product.

 

Bag Loading Unit
This is an optional component available in automatic salt packing machines. The bag-loading machine automatically loads the bag through the filling spout. Since it does this process automatically, there will be no manual involvement. This ensures that you always receive a high level of the automation process.

 
 
Types of Packages You Can Make With A Salt Packing Machine
Automatic Sugar Packing Machine

Three-seam Pillow Package
This is a type of package that producers widely use when packing salt products.

 

Flat Bottom Package
This is a stable and convenient type of package that has an aesthetic shape.

 

Briquette
This practical method of packaging salt offers safe storage and transportation.

 

Doypack
This is a flexible and stable type of package. Doypacks will protect the salt product from moisture due to their airtight features.

Big Size Bags
This type of package is suitable when packing large volumes of salt products. Big size bags are suitable for producers who will sell to wholesalers.

 

Sachets
A sachet is a single-use type of package. The sachet will offer four seams which provide extra protection to the salt product from environmental impact.

 

Sticks
This is a popular type of package that is suitable for single-use situations. Sticks are economic and have a compact design. Also, they protect the salt product inside to ensure there is no contamination.

 

PET Jar
This is a versatile package type and has a suitable design.

Automatic Sugar Packing Machine
Key Features of Automatic Salt Packing Machine

Salt-Specific Design
Tailored specifically for salt packaging, the machine offers optimized performance and precise packaging for different types of salt products.

 

Automated Packaging Process
Equipped with advanced automation features, the machine streamlines the packaging process, reducing manual labor and improving overall efficiency.

 

Precision Weighing Technology
Incorporating state-of-the-art weighing technology, the machine delivers accurate measurements of salt, minimizing giveaway and maximizing cost-effectiveness.

 

Versatile Packaging Options
The machine accommodates various packaging formats, including bags, pouches, and containers, providing flexibility to meet diverse packaging needs within the salt industry.

High-Speed Performance

Engineered for rapid operation, the machine maximizes throughput, enabling you to meet demanding production targets without compromising on quality.

User-Friendly Interface

Featuring intuitive controls and a user-friendly interface, the machine simplifies operation, reducing training time and promoting efficiency on the production floor.

Robust Construction

Built to withstand the rigors of industrial environments, the machine is constructed from high-quality materials, ensuring durability and reliability over prolonged use.

Factors to Consider When Choosing a Salt Packing Machine
 

Production Capacity and Speed

When picking a salt packing machine, it's crucial to think about how much salt you need to package in a set time. Speed also matters a lot. A quick and efficient machine helps avoid delays in production. Let's say, with a faster machine, you might package 100 bags per minute, compared to a slower one that only does 50. So, choosing the right machine for your production size is a key step.

Packaging Materials Compatibility

Next, think about the packaging material. Different salts might need different packaging. For example, table salt often goes in plastic bags, while fancier salt like Himalayan pink might be put in glass jars. Make sure the machine you choose works well with your packaging choice. The machine must be versatile, able to handle various packaging types, whether it's eco-friendly paper bags or sturdy plastic containers.

Accuracy and Precision

Accuracy is super important in salt packaging. Customers expect the right amount of salt in each package, and even small mistakes can lead to trust issues. So, the machine must be precise, giving the exact right amount of salt every time.

Ease of Operation and Maintenance

Finally, think about how easy it is to use and maintain the machine. A complex machine might slow things down and cause mistakes. Simple controls and clear instructions can make everything smoother. Maintenance is also key for the machine to last long. Machines that are easy to clean and fix save both time and money. So, a user-friendly and easy-to-maintain machine is what you should look for.

Tips to Keep Your Salt Packing Machine Running Smoothly

 

Follow a Preventive Maintenance Schedule
Preventive maintenance is the number one recommendation for long service life of your packing machine. A packing machine must be regularly and periodically serviced to ensure optimal OEE (Overall Equipment Effectiveness). Preventive maintenance includes activities such as checking and replacing wear components, lubricating machinery, etc. This helps prevent both minor problems and major disasters before they occur.

 

Track Line Efficiencies
Measuring and tracking the throughput during optimum uptime helps to pinpoint slow spots in the packing line that are unable to manage the product as efficiently as other parts. This can help you detect potential bottlenecks before they arise.

 

Maintain an Autonomous Maintenance Checklist
Compile a checklist of tasks and schedules for inspections, cleaning and lubrication as required by your salt packing machine, which can be done by the operators. Make sure the maintenance tasks are assigned, scheduled and done, and signed off by a supervisor.

 

Be Prepared for Replacements and Spare Parts
When you buy your packing machine, ask for a recommended spare parts list, and keep a minimum supply of these on your premises. Make the list of parts in stock easily accessible to the maintenance teams.

 

Plan and Budget for Upgrades
To combat obsolescence and expensive breakdowns, you must regularly review the production statistics, projected lifespan of the machine, its hardware and software. Components such as PLC, servo drive and other electronics require replacement. Software require upgrades. Keep in touch with your packaging machine manufacturer to learn of recommended upgrades or if your particular model of equipment is being phased out. Whether you budget for partial upgrades or complete replacement, it's better to be prepared with a proactive plan and budget.

Method for Adjusting Weight Accuracy of Salt Packing Machine

 

 

First, choose a device with a PLC operating system. When purchasing equipment, choose the one with PLC operating system. Using PLC computer system intelligent control, the machine automatically weighs quantitatively, and controls the weight and volume of the salt by controlling the number of screw turns, so that the measurement is more accurate and the error is minimized.

Second, choose the screw metering method. Nowadays, more and more people will choose the screw metering method to package salt, because the finished product packed by screw metering has high precision and the packaging effect is very good. For different powdery materials, the screw design used will be different. For materials with strong fluidity, such as fine salt and sugar, a flat push screw metering machine can be used. For materials with poor fluidity, such as flour and cement, you can use an extended screw gauge. Appropriate measurement methods are applied to various materials, which also affect their accuracy. The use of screw for metering can also solve the problem of material leakage and dust.

Third, adjust the screw, pitch and outer diameter of the metering device in a timely manner during the packaging process. The accuracy and speed of the packaging weight of the salt machine have a certain relationship with the various components of the meter. Adjust the setting of the measuring machine according to the type and specific gravity of the packaged material and the size of the package.

 
Our Certificate

 

product-500-707

 
Our Factory

 

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Ultimate Guide
 

Q: What are the advantages of using a salt packing machine?

A: Some of the benefits include:
Increased levels of efficiency as most can operate with less human intervention.
Minimal waste since they are accurate.
Product protection as it packs the salt to prevent contamination.
High packing output which depends on the speed of the machine.
Easy to maintain and clean.

Q: How a salt packing machine works?

A: First, you need to ensure the salt packing machine is in suitable operating conditions. Thereafter, you will feed the salt through the hopper from the feeding tank. The flow of the salt-filling process is controlled by frequency-changing units. This means you will adjust the speed according to the production needs. Once the bag is full, the machine activates a clamping device. This will compress the salt in the package. Finally, the package undergoes a sealing process to protect the contents in the package.

Q: What are the precautions for cleaning my salt packing machine?

A: Precautions for cleaning:
It is strictly forbidden to use corrosive cleaning agents to clean the salt packaging machine.
It is forbidden to clean the rags and brushes with corrosive detergents and then wipe the salt packaging machine.
Check whether the salt packing machine is off before cleaning, and it is strictly forbidden to clean with power.
It is necessary to judge whether the temperature of the salt packaging machine has dropped completely before cleaning.

Q: What are the functions of salt packing machine?

A: Improve labor productivity.
Ensure packaging quality.
Handle specialized requirements, such as vacuum packaging, inflatable packaging, skin packaging and pressure filling.
Reduce labor and improve working conditions for bulky/heavy products.

Q: What are the quality standards that a salt packing machine should comply to?

A: A good salt packing machine needs to comply with certain quality standards.This is to ensure the salt packing machine is safe for use and will provide the best quality packing. Some of the quality standards a salt packing machine should comply to include the following:
SGS certificate
CE mark of quality
International Standard Organization [ISO] quality standard
Food and Drug Administration [FDA] quality standard
Physical Agent Directive [PAD] certification
MSD certification
CO certification

Q: What are the technology behind an automatic salt packing machine?

A: The majority of salt packing machines have a programmable logic controller [PLC] unit. This technology will offer a convenient and effective process. It ensures the whole salt packing process happens seamlessly in the production line. The programmable logic controller allows you to automatically control the salt packing process from a central station. Furthermore, the control is real-time. This means that when you enter a command, the salt packing machine will respond instantly. A Proportional Integral Derivative [PID] controller will assist you in maintaining the temperature of the salt packing machine. Depending on the feedback control, you can maintain a specific operational temperature by constantly modulating the system. Furthermore, these technologies produce no noise and will offer suitable output levels. They make the salt packing machine simple and efficient to use.

Q: What bag sizes and formats can a salt packing machine accommodate?

A: Salt packing machines can accommodate various bag sizes and formats, ranging from small sachets or packets to larger bags or pouches. They can also handle different packaging materials, such as polyethylene, laminated films, or woven bags.

Q: What are the differences between a valve salt packing machine and open-mouth salt packing machine?

A: An open-mouth salt packing machine will pack salt on a bag that has an open top side and three closed sides. Once you finish filling the salt into the bag, you will sew or heat seal the open top section. Also, the cost of an open-mouth bag is lower than that of valve bags. A valve salt packing machine will enable you to limit salt spillage to the surrounding environment. This ensures that the workstation remains clean at all times and improves the health of your workers. Furthermore, when you use a valve bag, it will effectively drain air out of the bag. His means the bag fills more and has a regular shape, making it suitable for palletizing.

Q: Are salt packing machines customizable to specific packaging requirements?

A: Salt packing machines can be customized to meet specific packaging requirements, such as different bag sizes, filling capacities, packaging materials, and labeling options. Manufacturers often offer customization services to tailor the machine to the unique needs of their customers.

Q: How to troubleshooting a salt packing machine?

A: Fault 1:
Pouches Failing to Feed
Possible Causes Include:
Dirty sensors
Trouble with the vacuum generator
Breakdown of vacuum pads
Troublesome air or solenoid valves

Fault 2:
Packages not Opening
Possible Causes Include:
Breakdown of vacuum pads
Incorrect timing
Trouble with air valves
Sagging packages

Fault 3:
Defective seals
This happens when the package is uneven, weak, or wrinkled.
Possible Causes Include:
A high sealing bar temperature
Incorrect sealing bar pressure
The package is not in a central location
Dirty or scratched sealing surfaces

Q: What is an automatic salt packing machine?

A: Automatic salt packing machine offers a variety of packages such as sacks, bag, drums, tubes and cylinders with precision and durability. It offers sealing equipment to help keep salt dust, sand and gravel at bay and can help keep the surrounding area clean and hygienic. The machine is designed for maximum usage and flexibility and features variable speed and non-skid operation for smooth workflow and maximum output. It makes packaging easy and fast and reduces the wastage of salt, air and water. It has modernized control system and safety measures to reduce work accident and preserve the environment.

Q: What training is required to operate salt packing machines?

A: Operators should receive training on the specific machine model, including its controls, safety features, and maintenance procedures. This training can be provided by the manufacturer or through in-house programs.

Q: Is a salt packing machine suitable for different types of salt?

A: Salt packing machines are designed to handle different types of salt, including table salt, coarse salt, fine salt, sea salt, and specialty salts. The machine can be adjusted to accommodate the specific characteristics of the salt being packaged.

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