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Juice Packing Machine

Juice Packing Machine

The automatic juice packing machine is the equipment that can automatically complete the whole process of metering, filling, bag making, sealing, cutting, and counting. It not only can package juice in bags but is suitable for water, beverages, milk, etc. By changing molds of different specifications, fruit juice beverages with packaging specifications ranging from 50ml to 500ml can be realized, and different automatic packaging methods can also be selected, such as package packaging, cup lid sealing film packaging, carton packaging, etc.

Description

Rulang: Your Professional Juice Packing Machine Supplier

 

 

Changsha Rulang Packing Machinery Co., Ltd. is a professional filling packing solutions supplier specialized in high speed automatic infusion bottle filling line, e-liquid syrup perfume and various paste liquid packing line, oral liquid filling packing line, counting packing line, capsule filling packing line and pouch packing machine. Our products are international CE and GMP approved. With economical solutions, excellence performance machines and perfect after-sales services, we have always been dedicated to provide customers with the best packaging and filling machines.

Why Choose Us?

Excellent Product Quality
Our products are tested and quality-assured. The production materials of our machines are SUS316 and SUS 304 and have obtained CE certificate approval. Combined with years of experience in packaging and filling machine design, production and application, all products are tested and verified with professional laboratory, which makes us the preferred supplier of packaging and filling machines.

 

Advanced Equipment
Rulang always ensures that the production of machines consistently meets the highest standards. We are dedicated to improving our mechanical systems continually, ensuring that the technology we offer is always cutting edge. A machine, tool or instrument designed with advanced technology and functionality to perform highly specific tasks with greater precision, efficiency and reliability.

 

Variety of Products
We mainly research and manufacture hundreds of different packaging and filling machines, including automatic infusion bottle filling line, e-liquid syrup perfume and various paste liquid packing line, oral liquid filling packing line, counting packing line, capsule filling packing line and pouch packing machine. As a result, you can easily find the equipment you need.

 

Perfect Service
Our biggest mission is to provide good quality, price and service to every customer which do business with us. Rulang is available and dependable to provide support and solutions to customers at all times. And all after-sale request and customer complaint will be responded in 24 hours.

What is a Juice Packing Machine?

The automatic juice packing machine is the equipment that can automatically complete the whole process of metering, filling, bag making, sealing, cutting, and counting. It not only can package juice in bags but is suitable for water, beverages, milk, etc. By changing molds of different specifications, fruit juice beverages with packaging specifications ranging from 50ml to 500ml can be realized, and different automatic packaging methods can also be selected, such as package packaging, cup lid sealing film packaging, carton packaging, etc.

Our Related Products
 
Multi Track Juice Ice Popcicle Packaging Machine

Multi Track Juice Ice Popcicle Packaging Machine

The multi track juice ice popcicle packaging machine is a state-of-the-art solution for packaging ice pops quickly and efficiently. One of the main features of the multi track juice ice popcicle packaging machine is its high-speed packaging capabilities. This machine can quickly package a large number of ice pops without compromising on quality or accuracy. This not only saves time, but also ensures that each ice pop is packaged perfectly every time.

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Automatic Ice Pop Liquid Packing Machine

The ice pop packing machine is highly efficient. It minimizes wastage of resources such as plastic packaging materials, which is great for the environment. Additionally, it reduces the packaging time and the cost of labor required to package ice pops manually. It is capable of packing and sealing up to 2,000 ice pops per hour, making it a highly productive machine for large-scale production.

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Automatic Ice Lollly Juice Stick Bag Packing

This machine is easy to operate and maintain. It can automatically fill, seal, print date, and is suitable for all kinds of liquid product packaging, such as: juice, water, oil, etc. The ice lolly packing machine is easy to use, and it requires minimal human intervention. The machine has a conveyor belt system that takes care of the packaging process, from placing the ice lolly in the packaging material to sealing it. This automation has made it possible for manufacturers to package thousands of ice lollies in a day, thus increasing their productivity.

全自动洗发水包装机

Automatic Shampoo Packing Machine

An automatic shampoo packing machine is designed to pack liquid shampoo into various sizes of sachets or pouches.Its capacity ranges from 10-100ml, and it can produce up to 80 sachets per minute. It can automatically fill, form, seal and print dates and is suitable for packaging different kinds of liquid products, such as: shampoo, oil, head oil, hand sanitizer and cream.

Multi Track Juice Ice Popcicle Packaging Machine

Multi Lane Ice Lolly Packing Machine

Multi lane liquid packing machine is suitable for liquid product, such as water, juice, milk, ice lollies, etc. They are easy to operate, and the bag width, bag length can be adjusted according to the customer's bag size. And filling volume is also adjustable.

全自动洗发水包装机

Automatic Liquid Packing Machine

This machine adopts the most advanced technology, which can achieve high speed, high precision and high stability that cannot be achieved by traditional manual packaging. Secondly, our products have multiple functions to meet the needs of different industries. It can automatically complete multiple processes such as bag conveying, bag opening, filling, sealing, labeling, etc., which greatly reduces the involvement of manpower and improves production efficiency. And the liquid packaging machine can be applied to liquid products of different properties, such as milk, juice, beer, cosmetics, detergents, etc.

Full Automatic Chilli Sauce Paste Sachet Packaging Machine

Full Automatic Chilli Sauce Paste Sachet Packaging Machine

The full automatic chilli sauce paste sachet packaging machine is an innovative and efficient packaging solution for producers of chilli sauce and paste. This machine is designed with state-of-the-art technology, ensuring that each sachet is packaged with precision and accuracy. With its fully automatic operation, this machine can take care of the entire packaging process from start to finish.

Multi Lane Ketchup Paste Filling And Packing Machine

Tomato Sauce Packing Machine

 

A tomato sauce packing machine is an advanced piece of technology that makes the task of packaging tomato sauce easier and faster. This machine is easy to operate and is customized to meet the needs of different customers. The tomato sauce packing machine is designed to pack tomato sauce in different sizes and shapes of containers, such as glass bottles, plastic bottles, and pouches. It also takes care of the hygiene aspect of packaging, ensuring that the sauce remains fresh and free from contamination.

Multi Lane Ice Lolly Packing Machine

Juice Packing Machine

 

This is a high-performance packaging equipment, mainly used for automatic filling, sealing and packaging of juice, milk, beverages and other beverages. The machine adopts advanced computer program control system and pneumatic components, and has the functions of automatic metering and quantification, automatic bottle feeding, automatic filling, automatic sealing, automatic conveying, etc., which greatly improves the production efficiency and product quality. 

Some Reasons to Use a Juice Packing Machine

 

Faster Speed of Production
For many manufacturers, time is an important resource. An automatic juice packing machine gives manufacturers the advantage of saving the time of production and faster speeds of production compared to manual machines. With an automatic juice packing machine, many containers are packed in a shorter period; each packing cycle had more bottles. Every day, manufacturers can fill up to a thousand bottles with an automatic packing machine.

 

Ease of Operation
Manufacturers may be shocked to discover that the automatic juice packing machine is very easy to operate. With controls that are easy to read and simplified instructions, the machine can be operated by virtually anyone. The most crucial settings are fully automated with an interface that allows for easy input of instructions. Manufacturers can also recall recipes that have been inputted previously.

 

Flexibility and Adaptability
A multipurpose juice packing machine can fill different types of bottles without issues. Their attribute of being flexible makes them a great investment without the need to spend on another machine. Also, they are very adaptable to change. Juice packing machines can adapt to new bottles which may differ in size and caps and new liquids which are different in consistency.

 

Affordability
The juice packing machine is very affordable and helps you save up on future costs. Juice packing machines help save future costs of maintenance, as it's easy to maintain.

 

Upgradeability
As your profit increases so do the number of products you manufacture; you may need to upgrade your machine. Fortunately, juice packing machines are very upgradeable, and more nozzles can be added to fill the bottles. Your juice packing machine can be customized in different ways to bring about the desired result after the upgrade.

 

Custom-made
Juice packing machines can be customized to suit your needs. From nozzle size and number to bottle type, your every need can be added to your machine by professionals in the industry.

 
The Structure of a Juice Packing Machine
 
01/

Material Tank
Material tank is the station which holds juice that has to be filled in bottles. It is separately attached to the machine and transferred through pump.

02/

Product Pump
Product pump is the part of machine who energizes the material inside tank and suck it through air pressure into filling station.

03/

Control Panel
It is an electric case with a touch screen display, a number of buttons, including an emergency stop, power, and speed regulation buttons. The user may configure all the critical settings needed to process and run the juice packing machine using this control panel.

04/

Filling Station
It is the core component of a juice packing machine to perform the task filling bottles with exact amount of material.

05/

Filling Tubes
Filling tubes are attached with filling station. Through their narrow nozzles, filling tubes go inside the containers and fill them without wasting any drop.

06/

Conveyor Belt
Conveyor belt work as a road for transporting your bottles. It takes the containers and drop them exactly under filling tubes. When these bottles get filled, conveyor belt start moving and discharge the filled bottles to another end.

The Uses of A Juice Packing Machine
Multi Track Juice Ice Popcicle Packaging Machine
Multi Track Juice Ice Popcicle Packaging Machine
Multi Track Juice Ice Popcicle Packaging Machine
Multi Track Juice Ice Popcicle Packaging Machine

Beverage Industry
The beverage business is one of the well-known sectors that is constantly in need of a juice packing machine. Manufacturers in this sector frequently use this machine to fill various sweet liquids, such as fruit juice, vegetable juice, smoothies, and other products. They may better maintain the quality of their beverages for a longer period of time by employing this machine.

 

Dairy Industry
The dairy sector, as its name suggests, processes milk as well as comparable products like cream, butter, condensed milk, etc. Due to its high standards for hygiene, packed milk is preferred by the majority of consumers. The dairy industry uses this machine to please their customers by offering superior packaging.

 

Wine Industry
Wine-processing businesses used to put it through a number of stages, with packaging being a crucial one. A juice packing machine is thus used for the filling of wine in bottles, cans and containers etc.

 

Food Industry
Food industry is the area where you would find every type of production from solid uncooked pasta to ready-made food and sauces. Among these various items, cooking oil, vinegar and liquid food additives. It means, that importance of a juice packing machine is also realized in this sector.

 

Pharmaceutical Industry
The medications come in both liquid and solid dosage forms. This machine is in charge of putting various sorts of syrups into bottles in this situation.

 

Chemical Industry
A juice filling machine that correctly fills each bottle and upholds environmental cleanliness is highly regarded by the chemical industry for this purpose.

Major Things You Should Know Before Choosing a Juice Packing Machine
 

Juice Viscosity
To know the best juice packing machine that suits your industrial needs, you need to determine the viscosity of the juice produced by your industry. You should determine whether your product is non-viscous, semi-viscous, or extremely viscous. Knowing the viscosity of your juice will enable you to recognize the juice packing machine with similar specifications as your product. The viscosity of your juice plays a significant role in the filling rate, metering system, and overall productivity of the juice filling machine you choose to use.

 

Type of Container
Another factor to consider before choosing your juice packing machine is the type of container in which you fill your juice. Are your containers made from plastic or glass? Are they tall or short? Large or small?

 

Filling Rate
A fundamental question to ask yourself while looking for an ideal juice packing machine is "how many containers can we fill per production period?" Knowing the rate of production of your industry will enable you to determine whether to choose a manual, semi-automatic or fully automated juice packing machine. Each type has a particular filling rate.

 

Filling Volume
If you're familiar with juice filling, you should know that containers are usually not filled to the brim. A standard volume of juice is delivered into the containers and filled to a set mark.

 

Metering System
The viscosity, filling rate, and filling volume of your product will determine if the metering system of a particular packing machine suits your requirements. Depending on your product, you may choose a juice packing machine with a piston, flow, or peristaltic metering system. Based on this, a highly viscous juice will require a juice packing machine with a metering system of high pressure.

Cleaning and Maintenance Process of Juice Packing Machine

First of all, with the drying process, workers need to work to maintain the scheduling inside the machine and the cleaning of structural fillers. For example, the gas water separator and the glass deposit on the filter must have mineral oil. The best way to dry these parts is to blow compressed air with an air gun.

 

Secondly, the oil mist must be kept at least more than one third when the engine oil is checked regularly. The lower ring of the discharge piston packing machine or barrel is easy to wear, and it needs to be replaced in time once it is worn during use.

 

Third, when cleaning the juice packing production line, avoid using hard things to deal with the dirt on the machine to avoid scratches. Also, do not disassemble the mechanical parts randomly, because this will affect the use effect of the filling machine. It must be disassembled and completed by professional personnel.

 

Fourth, for the oil stain on the packing machine, first scrub it with alcohol, which will maintain the smoothness of the stainless steel body. The check valve, stainless steel tee and charging cylinder on the machinery shall be dismantled and cleaned regularly.

 

Fifth, evenly apply the cleaning agent on the surface of the packing machine, and then slowly wipe with a wet cloth to clean the body of the packing machine. Finally, sponge the liquid on the surface of the packing machine. Let the machine dry naturally in the air.

 

Sixth, valves and other objects that often pass through the water flow are difficult to clean because they have scale formed on them. Ultrasonic cleaning can be used with high efficiency.

 

Seventh, the packing machine is easy to clean. Many manufacturers can do it independently and meet their own production needs. Generally speaking, the service life of the packing machine is relatively long. Therefore, it is better to clean the packing machine at regular intervals to keep the body clean.

Some Common Problems that May Occur and Their Possible Solutions

 

 

Leaks
Leaks can occur due to worn or damaged seals, clogged valves, or loose fittings. To address this, the affected parts should be inspected and replaced if necessary.

 

Overfilling or Underfilling
This can be caused by incorrect settings, worn or damaged nozzles, or improper alignment of the containers. The machine should be adjusted accordingly, and the affected parts should be replaced if necessary.

 

Product Contamination
Contamination can occur due to inadequate cleaning, faulty seals, or the use of incorrect components. The machine should be thoroughly cleaned and disinfected, and the affected parts should be replaced if necessary.

 

Conveyor Jams
Jams can occur due to worn or damaged parts, incorrect alignment, or the use of incorrect containers. The affected parts should be inspected and replaced if necessary, and the machine should be properly aligned.

 

Electrical Problems
Electrical issues can be caused by faulty wiring, damaged components, or power surges. A qualified electrician should be consulted to identify and address the issue.

 
Our Certificate

 

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Our Factory

 

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Ultimate Guide
 

Q: How often should I clean my juice packing machine?

A: The frequency of cleaning depends on factors such as the type of machine, the products being packaged, and the operating environment. Consult your machine's manual for specific recommendations, but as a general rule, cleaning should be performed regularly to prevent the buildup of dust, debris, and residue.

Q: Can I use any type of lubricant for my juice packing machine?

A: No, always use the recommended type and grade of lubricant specified by the machine's manufacturer. Using the wrong lubricant can cause damage and negatively impact the machine's performance.

Q: How can I detect wear and tear on my juice packing machine?

A: Regular inspections will help you spot signs of wear and tear, such as frayed belts, cracked gears, or unusual noises.

Q: What is a juice packing machine?

A: A juice packing machine is a device introduced to fill premade bottles with an accurate amount of juice without any waste. It works through a systematic process efficiently that eventually increases your production volume. Many producers aim to use a juice packing machine because they want to deliver their juices in a hygienic and safe way. In addition to processing juice, this machine is also capable of processing milkshakes, cold drinks, wine, sauces, and many other liquids.

Q: How do I ensure the safety of my operators when using a juice packing machine?

A: Always follow the manufacturer's safety guidelines. Train operators on proper machine operation, emergency stop procedures, and regular maintenance tasks. Ensure that the machine is equipped with safety devices such as emergency stops and guarding.

Q: What types of liquids can a juice packing machine handle?

A: Juice packing machines are versatile and can handle a wide range of liquids, including water, juices, sauces, oils, chemicals, and beverages. The type of machine may vary depending on the viscosity and nature of the liquid.

Q: When to use a juice packing machine?

A: There is not a set guideline for purchasing a juice packing machine; all you need to know is understanding the nature of your production. For instance, if you work in the food processing sector and make a variety of sauces, such as currine, soy sauce, or chili sauce, you can definitely utilize a juice packing machine to improve the accuracy and efficiency of your packaging line.

Q: What do you know about the working principles of juice packing machine?

A: If you are interested in buying a juice packing machine, it is crucial to understand how it operates. Reading the following points will help you comprehend these operating principles:
Material Loading: You must first examine your machine for regular maintenance and ensure that all of its components are correctly installed and cleaned. After that, fill your holding tank with your stuff
Setting Parameters: Using the touch screen control panel, adjust the machine's operating parameters. These variables include the pace, height, and amount of packing nozzles, among others
Bottle Filling: The actual packing of the bottles is the next stage. Through a conveyor belt, the bottles were transported to the packing station, where the equipment properly detected and filled the bottles to the desired level.
Bottle Discharging: Filled bottles are finally discharged onto a conveyor belt for capping, sealing, and labelling.

Q: What is the role of a juice packing machine in liquid production?

A: If you process any kind of beverages, sauces, or other liquids, juice packing machines play a key part in your manufacturing line. It makes sure that each bottle is filled precisely, which ultimately cuts down on waste. Due to its high level of automation, the machine runs efficiently with the least amount of operator interaction and error. Additionally, the machine's corrosion-resistant design completely ensures that your content is secure and clean.

Q: What is the useful life of juice packing machine?

A: In the case of packaging machinery, life expectancy is generally in the region of 10 to 15 years. Business owners, managers and operators will be very well aware if an ageing piece of equipment has slowed down, or needs increasing maintenance, or if it is creating damaged or imperfect packs.

Q: How do I choose a juice packing machine?

A: Speed of packaging equipment matters.
Waste is an inevitable part of packaging to consider.
Consider costs of operation and maintenance.
Consider costs of training and continued labor.
Consider variety of packaging you will be using.

Q: How do I determine the capacity I need for my juice packing machine?

A: The capacity required depends on your production volume. Consider the number of packages per minute, hour, or day you intend to produce. Manufacturers usually provide machines with different capacities to suit various production rates.

Q: What is the importance of accuracy in juice packing machines?

A: Accuracy is crucial to ensure consistent product quantity in each package, which is essential for maintaining product quality and customer satisfaction. Inaccurate filling can lead to waste and financial losses.

Q: What factors affect the speed of a juice packing machine?

A: The speed of a juice packing machine can be affected by factors such as the viscosity of the liquid, the type of container, the filling method, and the complexity of the packaging process. Higher viscosity and more complex processes may slow down the machine.

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