Sterilization Oven

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What Is Sterilization Oven

This is a self-sterilizing oven with several performance advantages. First and foremost, this oven is equipped with efficient heating elements that quickly reach the desired temperature level. Secondly, the oven has an intelligent temperature control system, which can achieve precise temperature control, and can stably maintain the set temperature to ensure the sterilization effect. In addition, our products feature a rapid cooling function, which reduces the temperature quickly and thus speeds up the sterilization process. More importantly, our products also have a reliable safety protection system. It is equipped with an overheating protection device and an overtime protection device. Once there is an abnormal temperature or overtime use, the oven will automatically stop working to ensure safe use.

Automatic Sterilization Oven

The automatic sterilization oven is suitable for all kinds of glass bottle high temperature drying

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Benefits of Sterilization Oven

The Sterilization Oven is an efficient and intelligent oven equipment. It uses advanced technology to eliminate bacteria and viruses in the oven, thus ensuring the hygiene and safety of the oven during use. Secondly, one of the features of this oven is automatic control. It can work automatically according to the set temperature and time without manual intervention. The user only needs to set the parameters, and the oven will automatically control the temperature, time and humidity to ensure easy, efficient and accurate operation. More importantly, this oven also uses efficient sterilization technology. It can kill all kinds of harmful bacteria and viruses in the oven through high temperature and high humidity, avoid the spread of harmful microorganisms, and ensure the hygiene and safety of food and utensils. Finally, our products also feature a variety of smart protection features.

How Dry-Heat Sterilization Oven Works

Dry air is blown onto the object that is to be sterilized, passing energy to it through conduction (forced air). Alternatively, an oven could use heated coils instead of fans (static air), but the forced air type is preferable as it delivers the heat load to the object with better homogeneity.

Typically, the setting must be at 160 °C (320 °F) for a duration of two hours, 170 °C (340 °F) for one hour, and up to 190°C (375°F) for 6 to 12 minutes. These are typical cycle times, and depending on the specific application, they may be set differently. Depending on the oven type and the blower unit that is used, the times for the achievement of sterilization vary.

The heat that is passed onto the object is causing the denaturation of proteins on all bacterial spores, fungi, viruses, prions, and generally all forms of biological agents. Denaturation is the deconstruction of nucleic acids, so all living cells essentially die from energy starvation, whereas viruses are permanently deactivated due to extensive damage on their encoding RNA or DNA. Removing all moisture from the air that is blown inside the oven chamber is imperative, as this moisture can interfere with the protein denaturation process.

What are the main types of Sterilization Oven

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Dry Heat Sterilization Oven: This type of sterilization oven uses high temperatures, usually between 160-180°C, to sterilize instruments and materials. It is commonly used for metal instruments, glassware, and materials that cannot tolerate moisture.

Steam Sterilization Oven: This type of sterilization oven uses steam to sterilize medical and dental instruments. It works by passing hot steam through the materials to destroy bacteria, viruses, and other microorganisms. Steam sterilization is one of the most common and reliable forms of sterilization used in hospitals and laboratories.

Application of Sterilization Oven

Laboratory work

Sterilization ovens are commonly used in laboratories for sterilizing laboratory equipment, including glassware, pipettes, and petri dishes, among others.

Medical facilities

Sterilization ovens are used in medical facilities for sterilizing medical equipment, including surgical instruments and bandages.

Food industry

Sterilization ovens are applied in the food industry to sterilize products such as canned food and ready-to-eat meals.

Manufacturing industry

Sterilization ovens are used in the manufacturing industry to sterilize products such as wires and cables, electronic components, and pharmaceutical products.

Research and development

Sterilization ovens are used in research and development facilities to sterilize experimental materials and equipment.

Agriculture

Sterilization ovens are used in agriculture to sterilize soil, seeds, and agricultural equipment to ensure disease and pest-free crops.

Craftsmanship Sterilization Oven

Preheating: The oven is heated to a pre-set temperature using hot air.

Loading: The items to be sterilized are placed inside the oven, making sure that they are arranged in a way that allows hot air to circulate evenly around them.

Sterilization

The oven is set to the desired temperature and the items are exposed to this temperature for a set period of time. The temperature and time required for sterilization depends on the type and size of items being sterilized.

Cooling

Once the sterilization cycle is complete, the oven is turned off and the items are allowed to cool inside the oven. This is necessary to prevent any thermal shock damage to the items.

Unloading

Once the items are completely cooled, they are removed from the oven and packaged in sterile containers or packaging.

Documentation

All the details of the sterilization process are recorded, including the temperature, time, and date of the cycle, and the items that were sterilized. This documentation is necessary for quality control and regulatory compliance.

How to maintain Sterilization Oven

Clean the oven regularly

Regular cleaning of the sterilization oven is essential to ensure that it is functioning correctly. Debris or residue left inside the sterilizer can cause problems with the sterilization process.

Replace the gaskets

The gaskets in the sterilization oven can wear out over time, leading to leaks and inefficient sterilization cycles. Check the gaskets periodically, and replace them when necessary.

Verify temperature accuracy

Check the temperature accuracy of the sterilization oven regularly to ensure that it is functioning correctly.

Schedule regular maintenance

Schedule regular maintenance and service checkups for the sterilization oven to identify and fix any problems before they become severe.

Safety features

Inspect these features thoroughly and regularly. The inspection should include things like over temperature limits, airflow switches, and purge timers. If there’s a problem with these features or they’re not working correctly, replace them.

Keep the oven dry

Moisture inside the sterilization oven can cause mold growth and corrosion. Ensure that the sterilization oven remains dry when not in use by leaving the door open or using a dehumidifier if necessary.

Certifications

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Our Factory

The company is located in Changsha central of China, only half hour drive from Changsha Huanghua International Airport with convenient transportation and beautiful environment. Welcome to visit our company

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FAQ

Q: What is a sterilization oven?

A: A sterilization oven is a type of laboratory oven that is specifically designed to sterilize equipment, instruments, and materials. It uses heat to eliminate all microorganisms and spores from the items placed inside.

Q: How does a sterilization oven work?

A: Sterilization ovens use dry heat to kill microorganisms and spores. The oven heats up to a specific temperature for a certain time period to achieve complete sterilization. The items are placed inside the oven and subjected to constant high temperatures, which penetrate the items and destroy any living organisms.

Q: What materials can be sterilized in a sterilization oven?

A: Depending on the temperature and duration of the sterilization process, a wide variety of materials and equipment can be sterilized in a sterilization oven. This includes glassware, metal instruments, rubber and plastic materials, and some types of electronics.

Q: What are the advantages of using a sterilization oven?

A: Sterilization ovens are easy to use and do not require any chemical agents. They provide a high level of sterilization and are effective in eliminating even the most resistant microorganisms and spores. They also ensure uniform sterility throughout the items being sterilized.

Q: How often should a sterilization oven be calibrated?

A: Sterilization ovens should be calibrated on a regular basis to ensure accurate temperature and timing. Calibration frequency will depend on the frequency of use, but it is recommended to calibrate at least every six months.

Q: How long does it take to sterilize items in a sterilization oven?

A: The time required for sterilization varies depending on the temperature of the oven and the items being sterilized. Typically, sterilization can take anywhere from 30 minutes to several hours depending on the specific parameters being used.

Q: How should sterilized items be stored after sterilization?

A: Sterilized items should be stored in a sterile environment, such as a sealed container or package. Items should be handled with sterile gloves or other aseptic techniques to prevent contamination. Proper storage and handling are critical to maintaining the sterility of the items.

Q: What is a sterilization oven?

A: A sterilization oven is a piece of equipment that is used to sterilize items by subjecting them to high temperatures. It is commonly used in laboratories, hospitals, and other settings where cleanliness and sterility are important.

Q: What types of items can be sterilized in a sterilization oven?

A: Sterilization ovens can be used to sterilize a variety of items, including glassware, surgical instruments, medical supplies, and other items that need to be sterile.

Q: How do you clean and maintain a sterilization oven?

A: To clean and maintain a sterilization oven, it is important to follow the manufacturer's instructions and guidelines. This may include wiping down the interior of the oven with a damp cloth, checking and replacing the oven's filters and gaskets as needed, and scheduling regular maintenance and calibration checks with a qualified technician.

Q: Are there any safety precautions that should be taken when using a sterilization oven?

A: Yes, it is important to take certain safety precautions when using a sterilization oven. This may include wearing protective gloves and eyewear, ensuring that the oven is properly ventilated to prevent the buildup of potentially harmful fumes, and allowing the oven to cool down before removing items after a sterilization cycle has been completed.

Q: What is the temperature range for sterilization ovens?

A: The temperature range of a sterilization oven can vary depending on the specific model, but typically ranges from about 50°C to 300°C.

Q: How long does a sterilization cycle take?

A: The length of a sterilization cycle depends on the temperature and length of time needed to achieve complete sterilization. Typically, sterilization cycles can range from 30 minutes to several hours.

Q: How often should a sterilization oven be calibrated?

A: A sterilization oven should be calibrated at least once per year to ensure accurate temperature readings.

Q: What safety precautions should be taken when using a sterilization oven?

A: Users should always wear appropriate personal protective equipment, such as gloves and lab coats. Additionally, proper handling of materials and following the manufacturer's instructions is essential to prevent damage to the equipment or injury to the user.

Q: What is the temperature and time for oven sterilization?

A: Higher temperatures and longer times compared to steam sterilization are generally required. The most common time-temperature parameters for dry heat sterilization are 170°C (340°F) for 60 min, 160°C (320°F) for 120 min, and 150°C (300°F) for 150 min.

Q: What temperature is sterilizing applying and maintaining it for minutes?

A: The most common time-temperature relationships for sterilization with hot air sterilizers are 170°C (340°F) for 60 minutes, 160°C (320°F) for 120 minutes, and 150°C (300°F) for 150 minutes.

Q: What is the temperature and time for food sterilization?

A: In sterilisation with moist heat, temperatures generally range from 110 to 120°C with sterilisation times being from 20 - 40 minutes. For example, canned foods are sterilised in an autoclave at about 121˚C for 20 min. Higher temperatures and shorter times may have similar effects.

Q: How do you calculate sterilization time?

A: 1.First, define the lethality level (F0) you need to achieve using this formula: F0 = D121 * (logN0 - logN) .
2.Then, calcualte the lethality rate at which you can accumulate F0 at 108°C. Use this formula.
3.Then, you just simply divide F0 by L and the resulting time is 60 min.

Q: How long is a sterilization cycle?

A: Steam sterilization is generally carried out at temperatures between 121°C (250°F) and 134°C (273°F), under 15–30 psi (1.0–2.0 bar) pressure, between 10 and 60 min, depending upon the material and the type of organism to be inactivated.

We're professional sterilization oven manufacturers and suppliers in China, specialized in providing high quality products and service. We warmly welcome you to buy customized sterilization oven at low price from our factory. Contact us for quotation.

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