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Rulang: Your Professional Bottle Washing Machine Supplier
Changsha Rulang Packing Machinery Co., Ltd. is a professional filling packing solutions supplier specialized in high speed automatic infusion bottle filling line, e-liquid syrup perfume and various paste liquid packing line, oral liquid filling packing line, counting packing line, capsule filling packing line and pouch packing machine. Our products are international CE and GMP approved. With economical solutions, excellence performance machines and perfect after-sales services, we have always been dedicated to provide customers with the best packaging and filling machines.
Why Choose Us?
Excellent Product Quality
Our products are tested and quality-assured. The production materials of our machines are SUS316 and SUS 304 and have obtained CE certificate approval. Combined with years of experience in packaging and filling machine design, production and application, all products are tested and verified with professional laboratory, which makes us the preferred supplier of packaging and filling machines.
Advanced Equipment
Rulang always ensures that the production of machines consistently meets the highest standards. We are dedicated to improving our mechanical systems continually, ensuring that the technology we offer is always cutting edge. A machine, tool or instrument designed with advanced technology and functionality to perform highly specific tasks with greater precision, efficiency and reliability.
Variety of Products
We mainly research and manufacture hundreds of different packaging and filling machines, including automatic infusion bottle filling line, e-liquid syrup perfume and various paste liquid packing line, oral liquid filling packing line, counting packing line, capsule filling packing line and pouch packing machine. As a result, you can easily find the equipment you need.
Perfect Service
Our biggest mission is to provide good quality, price and service to every customer which do business with us. Rulang is available and dependable to provide support and solutions to customers at all times. And all after-sale request and customer complaint will be responded in 24 hours.
Automatic Plastic Bottle Washer MachineThe washer machine is an innovative and efficient solution for cleaning plastic bottles. This
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Automatic Pet Bottle Washer MachineMachine is suitable for automatic various glass or plastic bottles simple cleaning before filling.
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Automatic Washing Machine Glass Plastic Bottle WasherAutomatic Washing machine plastic glass bottle cleaning washing machine milk syrup medicine bottle
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Glass Bottle Washing Machine
Automatic bottle washer machine is suitable for the cleaning of 1~1000ml glass/plastic bottles. It
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What is Bottle Washing Machine?
The bottle washing machine is an innovative and efficient solution for cleaning plastic bottles. This state-of-the-art equipment has been designed to provide a thorough cleaning of plastic bottles without requiring any manual intervention. With this machine, you can easily and quickly clean hundreds of plastic bottles in a matter of minutes. It has a high-pressure nozzle system that sprays water at high pressure, removing all the dirt and impurities from the bottles. The machine also has a built-in heating system that helps in the quick removal of stubborn stains and grease.
Some Common Types of Bottle Washing Machine
Automatic Plastic Bottle Washer Machine
This state-of-the-art equipment has been designed to provide a thorough cleaning of plastic bottles without requiring any manual intervention. With this machine, you can easily and quickly clean hundreds of plastic bottles in a matter of minutes. With the automatic plastic bottle washer, companies can significantly increase their throughput, reduce labor costs, and improve their production efficiency.
Automatic Pet Bottle Washer Machine
The automatic pet bottle washer machine is an amazing device that offers a quick and efficient way of washing and cleaning your pet's bottles. This machine is designed with the latest technology that ensures optimum performance and safety for your pet's health. The process starts with placing the dirty bottles into the machine and adding water and cleaning solution. The machine is then activated, and the bottles are thoroughly cleaned and sanitized.
Automatic Glass Plastic Bottle Washing Machine
This machine is mainly suitable for 10-500ml (can be customized for 1000ml) all kinds of round bottles or special-shaped bottle. It can achieve bottle cleaning inside and outside, by two in water (tap water and ionized water,free oil compressed air) alternate irrigation.
Glass Bottle Washing Machine
The glass bottle washing machine is able to efficiently clean large quantities of glass bottles in a short period of time. Its advanced design ensures efficient cleaning of each bottle. Secondly, the machine has an automatic operation function, which can automatically complete the cleaning and discharging process. This can reduce labor costs, improve production efficiency, and ensure the quality and stability of cleaning. More importantly, our products have low energy consumption, which can save a lot of energy costs.
Air Jet Bottle Washing Machine
This machine follows an excellent mechanism for cleaning bottles that involves compressed air and vacuum. When bottles are fed into the machine, they’re subjected to positive pressure followed by stage-wise incorporation of compressed air for detaching and loosening of sticky particles. Those dirt, or foreign particles that are removed from the surface are sucked by using negative pressure generated by a suction blower.
Rotary Bottle Washing Machine
This machine designed is compact where a circular carousel or turret is meant to support and integrate bottles for washing, drying, and discharging. The machine works by rotating the turret where uncleaned bottles are subjected to washer and air dryer sections. Some machines are equipped with brushes that ensure contamination free bottles in one cycle. This machine is suitable for PET, glass, round, flat bottles of various sizes.
Linear Bottle Washing Machine
You can consider this equipment as a standard bottle washing machine where the entire work process is taken place in a flexible linear fashion. The bottles to be cleaned are fed onto the conveyor belt that transports them one by one toward different washing zones. For example, pre-wash, wash, rinse., This type of machine is recommended for moderate to large batches where medium to high production is carried out. This is mostly preferred for washing small bottles such as vials, and ampoules.
Tunnel Bottle Washing Machine
This machine is basically suitable for large industries for catering to large production batches in time effective manner. The bottles subjected to cleaning are transferred into the tunnel-like structure where they pass through various cleaning zones like pre-washing, washing, brushing (optional), and drying. This is recommended for washing round as well as flat shaped bottles made up of either glass, plastic, etc.
6 Benefits of Using a Bottle Washing Machine
Bottle Washing Machines Are Cost-Effective
Designed with a low bottle discharge unit, automatic or semi-automatic conveyor options and an overall low height, bottle washing machines are ideal for staying environmentally friendly and cost-effective. Most industrial bottle washers can wash up to 200 to 750+ bottles per hour with the economical use of recycled water. Additionally, their compact designs enable companies to use them with limited space, giving anyone more room for additional needs.
Bottle Washing Machines Have a Wide Range of Applicability
A bottle washing machine can meet the stringent demands and needs of various industries. With a bottle washer, companies can clean and sanitize bottles no matter their size, material, shape and color. Bottle washing machines can benefit industries of all types, including (but not limited to):
- Refinery Laboratories
- Pharmaceutical Laboratories
- Soda Bottling Plants (For Glass, PET & Aluminum Bottles)
- Electronic Manufacturers
- Breweries & Microbreweries
- Wineries
A Bottle Washing Machine Contributes to Efficient Operations
Before the invention of the bottle washer, industries were forced to wash bottles by soaking them in water to soften the dirt, manually scrub the labels and then sanitize them. This is an extremely time-and energy-consuming process that can put a significant dent in the efficiency of any operation. With an automated bottle washer, employees only need to load the bottles onto the rack and press the start button to achieve the same results.
Bottle Washing Machine Are Highly Effective
Bottles are difficult to wash by hand. Not only is the process time-consuming, but their unique shapes also make them a challenge to clean thoroughly. If even a small amount of residue is left over, it could influence how a drink tastes, ruin the structure of future powders and solutions or make the contents go bad well before they should. Bottle washers are the most effective way for any operation to ensure bottles are properly cleaned and sanitized before they are filled. With superior drying and a two-stage filtering system, bottle washing machines ensure effective cleaning and sanitization compliance with food-grade, electronic and pharmaceutical specifications.
Bottle Washing Machines Are Extremely Durable
Investing in anything with limited durability will lead to a loss in your bottom line. Thankfully, bottle washing machines incorporate stainless steel headers, racks and pumps, durable and corrosion-resistant machine that can withstand years of use.
Bottle Washer and Sterilizer Machines Are Safer For Employees
When employees are required to wash bottles manually, there is a greater chance of accidents occurring. Bottles can be delicate, so breakages happen pretty often, which costs your company money and is dangerous for workers. Bottle washing machine systems won’t force employees to handle slippery glass bottles coated in soap, which can lower the number of accidents and keep your workers (and your bottom line) safe.
Where Do You Use Bottle Washing Machine?
Nutritional Industry
To maintain the cleaning and safety of bottles used for packaging proteins, vitamins, and other nutritional products, a bottle washing machine is highly recommended as it ensures the bottles are 100% safe and clear to sustain the quality of nutritional products.
Pharmaceutical Industry
Whether storing sterile preparations, general preparations, solid dosage forms, liquid dosage forms, or topical preparations, a bottle washing machine always helps in maintaining cleanliness and high-level sterility which is necessary for every pharmaceutical product.
Beverage Industry
A bottle washing machine is essential to keep the quality of beverage products like drinking water, juices, sodas, etc., The machine is of prime importance as it cleans and dries the bottles prior filling to beverages.
Food Industry
This is another production industry that is equally required with high sanitization and cleaning of bottles before packaging of products. For example, sauces, spices, cooking oils, powders, and topical dressing. In the food industry, a bottle washing machine ensures product safety and quality.
Cosmetics Industry
A bottle washing machine plays significant role in preparing clear bottles ready to fill with products like foundations, moisturising lotions, shampoos, or products like personal care such as bodywashes, handwashes etc.,
Chemical Industry
For the storing of chemicals like bleaches, acids, alkaline solutions, or any reagent; a bottle washing machine is essential to obtain cleaned bottles before the filling process.
Automotive Industry
This is also another important sector require bottle washing machine for cleaning bottles used for engine oil, brake oil, industrial solvents, etc.,
Research Laboratories
In this facility, a bottle washing machine is required to clean and prepare bottles for storing laboratory samples. For instance, tissues, biological organs, etc.
Conveyer Belt
This system comprises multiple components these including belt, pulleys, rollers etc,. that moves the bottles towards and away from the machine. It is automatic, convenient and completes operations without any hassle.
Dust Cover
To protect the bottles from environmental dust particles the whole washing of the bottles is carried behind the protective shield or dust cover. Not only the dust cover prevents the accumulation of dirt on washed bottles it is also durable and made up of plastic to avoid accidental breakage.
Bottle Washing Head
This unit holds multiple nozzles that spray soap and water inside and around the bottles. After spraying soap, the nozzles spray pressurized water jets that effectively remove dirt and soap.
Sprayer
The sprayer is the unit of the machine that holds water and soap separately. Since the machine is automatic the release of soap and water is done entirely without any manual intervention.
Rotary Plate
Different manufacturers offer different orientations and working of machine, however, most bottle machines have a rotary mechanism in which a number of bottles are aligned and washed simultaneously.
Electric Box
Present in every machine this compartment holds all panels and wires that control the working of equipment. The exact location of the electric box may differ for each model or every machine, but it is usually present on the side or bottom of a bottle washing machine.
Air Filtering Unit
After washing the drying of the bottles is done by blowing air into and around each unit. The blown air should be free from dust particles to avoid contamination. This is done by filtering the air in the filtering unit before being blown into the bottles.
What Need to Consider When Purchasing a Bottle Washing Machine?
Automation Level
The most important factor is to check the level of automation of a bottle washing machine according to the workspace and process level. The most essential feature to be considered is to verify the washing processes and standards of a bottle washing machine. It must include all three stages like initial pre-rinse, washing as its second stage and finally proper sterilization of bottles. This will allow clean and accurate washing of bottles within the system.
Noise and Vibration
Bottle washing machines are also selected on the basis of noise and vibration produced in it. The machines with greater noise and vibration rates can affect human ears as well as can create atmospheric pollution. So, without going for a cheaper machine, the buyer should purchase a noise-sensitive machine.
Manufacturers Reputation
It is important to identify the most reliable and authentic manufacturer that provides assistance, spare parts availability and guidance for a long period of time. Manufacturers without local guidance can cause a lot of hindrance and waste of time.
Utilities Consumption
In the modern world there are many machines available that operate on low energy consumption throughput. These are the most likely machines to be selected so that no extra burden on utilities may fall on the consumer. This will also allow making economical products for the customer.
Maintenance of Bottle Washing Machines
Cleaning and Inspection
Regular cleaning and inspection are vital for maintaining bottle washing machines. This involves a thorough cleaning of the machine's components, including the spray nozzles, brushes, conveyor belts, and filters. Any accumulated dirt, debris, or residue should be removed to prevent clogs and ensure optimal performance. Additionally, inspecting the machine for any signs of wear and tear, such as damaged brushes or worn-out seals, allows for timely replacement and avoids potential breakdowns.
Lubrication and Parts Replacement
Proper lubrication of moving parts is crucial to ensure smooth operation and minimize friction-related issues. Applying the recommended lubricants to bearings, chains, and gears helps prevent excessive wear and reduces the risk of premature component failure. Additionally, it is important to follow the manufacturer's guidelines for parts replacement. Over time, certain components may wear out and require replacement to maintain the machine's functionality and prevent more significant problems from arising.
Water and Chemical Management
Bottle washing machines often utilize water and chemicals to achieve a thorough cleaning. Proper management of these resources is essential to maintain the machine's efficiency and prevent damage. Regularly monitoring and adjusting the water temperature, pressure, and flow rate ensures optimal cleaning performance. It is also important to monitor and replenish chemical solutions as needed, following the manufacturer's recommendations, to prevent build-up or inadequate cleaning.
Check the Water Level
Bottle washing machines are essential for many industries. Whether it is for the bottling of beer or for cleaning glassware in a laboratory, these machines are an essential part of the production process. They use multiple jets to force chemistry into bottles to clean and sterilize them by contacting all interior and exterior surfaces. They are often heated to meet specific sanitation levels and provide quality assurance. Designed for operators with some level of skill, this device is simple to operate and features a customizable washing cycle. It is made from stainless steel, including the cylinder baffle and nozzle. Its control panel makes it easy to programme and modify the machine’s many parameters. It is also versatile and compact, making it ideal for many facilities.
Check the Pump
A bottle washing machine is a piece of equipment that rinses, washes and sanitizes bottles. It can handle all sizes of bottles and is a critical part of a production line or laboratory. It can also be combined with a filling and capping machine to complete a full packaging process. It is important to check the pump regularly to ensure that it is working properly.
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Ultimate Guide
Q: How long do the bottles take to dry in bottle washing machine?
Q: What is the working principle of rotary bottle washing machine?
Q: What is automatic bottle washing machine?
Q: How does bottle washing machine work?
In this step, bottles are uncovered from cases and transported to the washer via conveyor unit. They are collected on the table for cleaning procedure.
STEP 2: Cleaning
Just right after infeed section, bottles are subjected to pre-wash cycle which is accompanied by upside down for emptying left residual or any particles out of it. The residual is rapidly discharged out by the machine. Bottles are sub-merged by the machine in the hot water with temperature at 35°C. A sieve belt filters the wastewater. The submerged water is removed by turning bottles up-side down and dirty water collected in the tank located below the machine.
Washing Cycle
In first step, a long-term soaking of bottles by immersing in caustic solution takes place. This process mostly takes 7 minutes where temperature of caustic bath is kept maintained at 70 - 85 °C. Here, all sticky particles of chemicals or dirt is removed by the action of caustic soda and high temperature of water. In the second step bottles are emptied and remove dirt and in third steps another deep soak is given to clean the bottles.
Rinsing Cycle
Now bottles are subjected rinsing process that involved rinsing zone and spray zone which mostly require 3 to 9 minutes. Here, bottles are rinse with cleared water and exposed to spray zone for high pressure spray to internal and external showers. Bottles are given with final exposure of water for injection before air blower.
STEP 3: Air Blowing & Discharge
Compressed air is introduced using heat exchangers which are coiled tubes that produce heated air into inverted bottles prior to discharging unit. This is achieved by an air blower that uses the nozzle to blow a seamless stream of air into each bottle to dry inside bottles and loosen and remove the particle if left over. A set of cleaned bottles are transferred to the outfeed conveyor for the further filling process.
Q: What type of bottles can be washed using bottle washing machine?
Jars are glass bottles of various sizes and shapes that are used usually in food and beverages industry. These bottles are washed employing bottle washing machine to ensure safe and hygienic packaging.
Ampoules
Ampoules are small glass containers that have liquid medicine stored in them. They require the necessity of washing along with ensuring sterile condition of it, which can be washed using bottle washing machine.
Vials
Vials are pharmaceutical glass bottles that are washed using bottle washing machine , with many washes and sterilized air to provide aseptic nature to it.
Dropper Bottles
Dropper bottles are intended for pharmaceutical, food industry and cosmetics industrial use. These are washed using a bottle washing machine incorporating air and water to efficiently clean and provide contaminants free bottle such as eye, nose, and ear dropper bottles.
Round Bottom Bottles
Such bottles are washed for pharmaceutical purposes to ensure the safety of the medicinal liquid filled in them.
Q: What are the major industrial applications of plastic bottle washing machine?
Nutraceutical Industry: Nutraceutical products include protein powders, probiotics, multivitamins, energy powders, supplements, etc. are available in solid, powders, or liquid form that must be stored in sanitized plastic bottles after being washed and dried by a plastic bottle washing machine.
Pharmaceutical Industry: A plastic bottle washing machine is used in this sector to clean plastic and glass bottles required for the filling and packaging of tablets, capsules, syrups, ointments, sterile preparations, and topical preparations like balms.
Food Industry: The filling of food products such as sauces, powders, kinds of ketchup, purees, dressing, topping, and spices, etc needs cleaned bottles which are achieved by using a plastic bottle washing machine.
Cosmetic Industry: Cosmetic formulations such as creams, lotions, face foundations, eye conclears, and other products are filled with high-grade sterile plastic bottles that must be passed from the plastic bottle washing machine.
Beverage Industry: Cleaning and washing plastic bottles prior to packaging and filling soda, juices, mineral water, and energy drinks must require this machine in the beverage industry.
Research and Development: A plastic bottle washing machine is worth buying tool used in the research and development sector for storing sterile samples such as blood samples, plant extracts, biological samples, etc.,
Household Industry: Detergents, floor cleaners, floor disinfectants, powders, and shiners, are commonly used filling products used in this industry that are always treated with a plastic bottle washing machine.
Pesticide Industry: Pesticidal filling products must be cleaned and washed as they’re prone to react with foreign particles and affect the potency. A plastic bottle washing machine is a must-have equipment in the pesticide industry production line.
Q: What are the advantages of bottle washing machine?
Sanitizing: Ensuring thorough sanitation in the cleaning process.
User-Friendly Operation: Embrace simplicity with intuitive design. Easy to use, bottle washing machine ensures a hassle-free experience.
Universal Compatibility, Effortless Installation: bottle washing machine offers hassle-free, plug-and-play installation. No technical headaches.
Fit for All Sizes: Designed to work with a wide range of sizes
Q: What is plastic bottle washing machine?
Q: How long is a bottle washing machine cycle?
Q: How to improve the cleaning effect of bottle washing machine?
Q: Can an automatic bottle washing machine be used for cleaning other types of containers?
Q: How do you choose the right automatic bottle washing machine for your needs?
It is important to consider the type and quantity of items you will be cleaning when making your selection. Larger machines may come with multiple compartments or adjustable shelves to accommodate different sizes of bottles and containers.
Required Water Pressure for Washing
Different types of automatic bottle washers require different amounts of water pressure in order to operate effectively. Make sure that you understand the requirements of the machine you are considering so you can ensure a successful cleaning cycle.
The Rate of Drying Bottles
Automatic bottle washers typically use hot air and centrifugal to dry bottles and containers after washing. Hot air drying is a slower, more energy- process but may require more time for bottles to completely dry while centrifugal drying; uses spinning to quickly remove water from the surface of washed items, however, it can also be louder than air drying and may consume more energy in the process.
Energy Use of the Machine
When selecting an automatic bottle washer, it is important to consider its energy efficiency rating. Look for models that are rated as Energy Star certified in order to ensure you get the most efficient model available.
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