As an important filling equipment, vacuum filling machines are widely used in industries such as food, medicine, and cosmetics. However, during the use of vacuum filling machines, some problems are often encountered. This article will explore common problems with vacuum filling machines and provide solutions to help enterprises smoothly solve production difficulties.
1, Insufficient vacuum
Problem description: When using a vacuum filling machine for filling, there may be insufficient vacuum, resulting in the product not achieving the desired vacuum degree.
Solution: Firstly, check whether the vacuum pump is operating normally. If there are any abnormalities, they should be repaired or replaced in a timely manner. Secondly, check if the sealing device is intact to ensure good sealing performance. Check if the vacuum pipeline is blocked or leaking, and clean or repair it in a timely manner.
2, Leakage issue
Problem description: When using a vacuum filling machine for filling, there may be leakage issues, resulting in the product not achieving the desired sealing effect.
Solution: Check if the filling port and sealing device are intact, and replace them in a timely manner if there is any damage. Secondly, check if there is any leakage in the air supply pipeline to ensure that the air supply is normal. Check if each connection part is tight, and adjust it in a timely manner if there is any looseness.
3, Inaccurate filling volume
Problem description: When using a vacuum filling machine for filling, there may be inaccurate filling quantities, resulting in product quality not being guaranteed.
Solution: Check if the regulating valve of the filling pump is correctly adjusted to ensure the accuracy of the filling amount. Secondly, check if there is any blockage or leakage in the pipeline, and clean or repair it in a timely manner. Adjust the parameters and settings of the filling machine according to the characteristics and requirements of the product to ensure the accuracy of the filling amount.
4, Equipment malfunction
Problem description: When using a vacuum filling machine, there may be equipment malfunctions that prevent it from working properly.
Solution: Timely carry out daily maintenance of the equipment, regularly clean and lubricate the equipment to extend its service life. Secondly, for common equipment failures, such as circuit failures, transmission system failures, etc., professional technicians can be sought for repair. Establish a comprehensive equipment maintenance and replacement plan, update equipment in a timely manner to ensure production continuity.
Vacuum filling machines may encounter common problems such as insufficient vacuum, leakage, inaccurate filling volume, and equipment malfunctions during the production process. By timely inspecting and maintaining equipment, adjusting parameters and settings, and solving equipment failures, enterprises can help solve these problems smoothly and ensure the smooth progress of production. Meanwhile, a reasonable equipment maintenance and replacement plan can also improve the service life and production efficiency of the equipment.
